Most of the currently operating tea estates in Assam are members of the Assam Branch of the Indian Tea Association (ABITA), which is the oldest and most prominent body of tea producers of India.
Steps
There are between two and seven steps involved in the processing of fresh tea leaves, the addition or exclusion of any of these stages resulting in a different type of tea. Each of these procedures is carried out in a climate-controlled facility to avoid spoilage due to excess moisture and fluctuating temperatures.
Withering refers to the wilting of fresh green tea leaves. The purpose of withering is to reduce the moisture content in the leaves and to allow the flavor compounds to develop. While it can be done outdoors, controlled withering usually takes place indoors. Freshly plucked leaves are laid out in a series of troughs and subjected to hot air forced from underneath the troughs. During the course of withering, the moisture content in the leaf is reduced by about 30%, making the leaf look limp and soft enough for rolling. Additionally, the volatile compounds in the leaf, including the level of caffeine and the flavors, begin to intensify. A short wither allows the leaves to retain a greenish appearance and grassy flavors while a longer wither darkens the leaf and intensifies the aromatic compounds.
Fixing or “kill-green” refers to the process by which enzymatic browning of the wilted leaves is controlled through the application of heat. It is held that the longer it takes to fix the leaves, the more aromatic the tea will be. Fixing is carried out via steaming, pan firing, baking or with the use of heated tumblers. Application of steam heats the leaves more quickly than pan firing, as a result of which steamed teas taste ‘green’ and vegetal while the pan-fired ones taste toasty. This procedure is carried out for green teas, yellow teas and raw pu'er teas.
Oxidation results in the browning of the leaves and intensification of their flavor compounds. From the moment they are plucked, the cells within the tea leaves are exposed to oxygen and the volatile compounds within them begin to undergo chemical reactions. It is at this stage that polyphenolic oxidase, including theaflavin and thearubigin, begin to develop within the leaves. Theaflavins lend briskness and brightness to the tea while thearubigins offer depth and fullness to the liquor that's produced. In order to bring out specific intensities in flavors, tea makers control the amount of oxidation the leaves undergo. Controlled-oxidation is typically carried out in a large room where the temperature is maintained at 25–30 °C and humidity stands steady at 60–70%. Here, withered and rolled leaves are spread out on long shelves and left to ferment for a fixed period of time, depending on the type of tea being made. To halt or slow down oxidation, fermented leaves are moved to a panning trough where they are heated and then dried. Due to oxidation, the leaves undergo a complete transformation and exhibit an aroma and taste profile that's completely different from the profile of the leaves that do not undergo this process. Less oxidized teas tend to retain most of their green color and vegetal characteristics due to lower production of polyphenols. A semi-oxidized leaf has a brown appearance and produces yellow-amber liquor. In a fully oxidized tea, amino acids and lipids break down completely, turning the leaves blackish-brown. The flavors in such a tea are more brisk and imposing.
Rolling involves shaping the processed leaves into a tight form. As a part of this procedure, wilted / fixed leaves are gently rolled, and depending on the style, they are shaped to look wiry, kneaded, or as tightly rolled pellets. During the rolling action, essential oils and sap tend to ooze out of the leaves, intensifying the taste further. The more tightly rolled the leaves, the longer they will retain their freshness.
Drying In order to keep the tea moisture-free, the leaves are dried at various stages of production. Drying enhances a tea's flavors and ensures its long shelf-life. Also, drying brings down the tea's moisture content to less than 1%. To dry the leaves they are fired or roasted at a low temperature for a controlled period of time, typically inside an industrial scale oven. If the leaves are dried too quickly, the tea can turn abrasive and taste harsh.
Aging some teas are subjected to aging and fermentation to make them more palatable. Some types of Chinese Pu-erh, for example, are fermented and aged for years, much like wine.
Separate time zone
Tea gardens in Assam do not follow the Indian Standard Time (IST), which is the time observed throughout India and Sri Lanka. The local time in Assam's tea gardens, known as "Tea Garden Time" or Sah Bagan Time (also used by Myanmar as MMT), is an hour ahead of the IST.[12] The system was introduced during British rule keeping in mind the early sunrise in this part of the country.
By and large, the system has subsequently been successful in increasing the productivity of tea garden workers as they save on daylight by finishing the work during daytime, and vice versa. Working time for tea laborers in the gardens is generally between 9 a.m. (IST 8 a.m.) to 5 p.m. (IST 4 p.m.) It may vary slightly from garden to garden.
Noted filmmaker Jahnu Barua has been campaigning for a separate time zone for the northeast region.[12]