ZF_5HP24_transmission

ZF 5HP transmission

ZF 5HP transmission

Motor vehicle


5HP is ZF Friedrichshafen AG's trademark name for its five-speed automatic transmission models (5-speed transmission with Hydraulic converter and Planetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken.

Quick Facts 5HP 18 · 5HP 30 · 5HP 24, Overview ...

Specifications

Final Conventionally Designed Gearbox

With planetary gearboxes, the number of gears can be increased conventionally by adding additional gear sets as well as brakes and clutches, or conceptually by switching from serial to parallel power flow. The conceptual way requires a computer-aided design.

The 5HP is the last transmission family with serial power flow. To provide more gears, components were added. This makes these transmissions larger, heavier and even more expensive to manufacture. As the presence of ten main components (together with brakes and clutches) in the Ravigneaux gearbox types shows, this meant the end of the conventional gearbox design. The all new Lepelletier gearset concept of the later 6HP-family, requiring only eight main components for six gears, reflects the progress that this new paradigm represented.

1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types

More information , ...
  1. Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. Layout
    (1) Planetary gearset 2 (the outer Ravigneaux gearset) is located on the input (turbine) side
    (2) Output shaft is carrier 3 (planetary gear carrier of gearset 3)
  3. Sun 1: sun gear of gearset 1: inner Ravigneaux gearset
  4. Ring 1: ring gear of gearset 1: inner Ravigneaux gearset
  5. Sun 2: sun gear of gearset 2: outer Ravigneaux gearset
  6. Ring 2: ring gear of gearset 2: outer Ravigneaux gearset
  7. Sun 3: sun gear of gearset 3
  8. Ring 3: ring gear of gearset 3
  9. inner and outer sun gears of the Ravigneaux planetary gearset are inverted
  10. To reflect the progress, the Lepelletier gear mechanism means both technically and in terms of construction effort

1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types

More information , ...
  1. Differences in gear ratios have a measurable, direct impact on vehicle dynamics, performance, waste emissions as well as fuel mileage
  2. Layout
    (1) Planetary gearset 1 is on the input (turbine) side
    (2) Output shaft is carrier 3 (planetary gear carrier of gearset 3)
  3. Sun 1: sun gear of gearset 1
  4. Ring 1: ring gear of gearset 1
  5. Sun 2: sun gear of gearset 2
  6. Ring 2: ring gear of gearset 2
  7. Sun 3: sun gear of gearset 3
  8. Ring 3: ring gear of gearset 3
  9. To reflect the progress, the Lepelletier gear mechanism means both technically and in terms of construction effort

Applications

1990: 5HP 18 · 1997: 5HP 19 · Ravigneaux Planetary Gearset Types

5HP 18

  • Introduced in MY 1991 on the BMW E36 320i/325i and E34 5 Series.
  • Input torque maximum is 310 N⋅m (229 lb⋅ft)
  • Weight: ~75 kg (165 lb)
  • Oil capacity: ~10.5 L (11.1 US qt)

Applications[1]

  • 1992–1993 BMW E32 — 730i M60B30
  • 1992–1995 BMW E34 — 525i M50B25TÜ
  • 1992–1995 BMW E34 — 530i M60B30
  • 1992–1995 BMW E34 — 525tds M51D25
  • 1995–2000 BMW E38 — 725tds M51D25
  • 1994–1996 BMW E38 — 730I M60B30
  • 1993–1996 BMW E36 — M3 S50B30US
  • 1995–1999 BMW E36 — 328i M52B28 - BMW Part No A5S 310Z
  • 1996–1998 BMW E38 — 728i/iL M52B28
  • 1997–1999 BMW E36 — M3 3.2 S52B32
  • 1995–1999 BMW E39 — 523i M52B25
  • 1995–1999 BMW E39 — 528i M52B28
  • 1995–1999 BMW E39 — 525tds M51D25
  • 1991–1999 BMW E36 — 320i

5HP 19

Applications[1]

BMWlongitudinal engine, rear wheel drive

  • 2001–2003 BMW E46 — 330Ci M54B30
  • 2001–2003 BMW E46 — 330i M54B30
  • 2000–2003 BMW E46 — 320i M52TUB20/ M54B22
  • 2000– BMW E46 — 323Ci M52TUB25
  • 2000– BMW E46 — 323i M52TUB25
  • 2000– BMW E46 — 328i M52TUB28
  • 2000– BMW E38 — 728i M52TUB28
  • 2001–2003 BMW E46 — 325Ci M54B25
  • 2001–2003 BMW E46 — 325i M54B25
  • 1999–2002 BMW E39 — 520i M52TUB20
  • 1999–2002 BMW E39 — 523i M52TUB25
  • 1999–2002 BMW E39 — 528i M52TUB28
  • 2001–2003 BMW E39 — 525i M54B25
  • 2001–2003 BMW E39 — 530i M54B30
  • 2002–2005 BMW E85 — Z4 (M54 engine)

5HP 19FL

Applications[1]

Volkswagen Grouplongitudinal engine transaxle, front-wheel drive

5HP 19FLA

Applications[1]

Volkswagen Grouplongitudinal engine, transaxle permanent four-wheel drive

1999 (DRN/EKX) transmissions used Induction speed sensors and 2000+ (FAS) transmissions used Hall Effect sensors. These transmissions are mechanically the same, but are not interchangeable.

5HP 19HL

Applications[1]

Porschelongitudinal engine rear engine transaxle

5HP 19HLA

Applications[1]

Porschelongitudinal engine rear engine transaxle

Porschemid-engine design flat-six engine, 5-speed tiptronic #1060, rear-wheel drive A87.01-xxx, A87.02-xxx, A87.21-xxx, [5HP19FL Valve Body, Solenoids, and Speed Sensor. Different Wiring Harness.] [Speed Sensor/Pulser part # ZF 0501314432]

  • 1997-2004 Porsche Boxster 986 2.5 6-cyl
  • 1997-2004 Porsche Boxster 986 2.7 6-cyl
  • 1997-2004 Porsche Boxster 986 3.2 6-cyl
  • 2005–2008 Porsche Boxster 987 2.7 6-cyl
  • 2005–2008 Porsche Boxster S 987 3.4 6-cyl
  • 2005–2008 Porsche Cayman 987 2.7 6-cyl
  • 2005–2008 Porsche Cayman S 987 3.4 6-cyl

1992: 5HP 30 · 1996: 5HP 24 · Simpson Planetary Gearset Types

5HP 30

Applications[1]

5HP 24

Applications[1]

5HP 24A

Applications[1]

See also


References

  1. "ZF North America Application Chart (automatic)" (PDF). ZF-Group.com. Archived from the original (PDF) on 12 September 2003.
  2. "ZF Parts Catalog" (PDF). zf.com. Archived from the original on 2012-09-06.{{cite web}}: CS1 maint: bot: original URL status unknown (link)

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